Mill & Turn Capability

We have invested $20,000 to increase the tooling capacity on two of our current mill turn machines. This has increased our capability to machine additional features on more complex parts with fewer costly machine setups. 

Centrifugal Barrel Deburring

In our ongoing efforts to improve and expand, Excel Tool has identified a new improvement initiative based on metrics, process mapping, and efficiency tracking. This latest improvement is the purchase of a centrifugal deburring machine. This piece of equipment has reduced debut flow time for smaller parts from hours to minutes. 

Compressed Air System 

Feature Recognition CNC Programing Software

We continue to develop and add new machining strategies to our Edge Cam feature recognition CNC programming software. The software analyzes a model and recognizes the individual features. It then creates a machining program that utilizes machining methods (strategies) that we develop. These strategies allow programming software to automatically generate machine programs which utilize our trade secret machining methods. We have developed these methods over several decades to reliably machine difficult features with tight tolerances. Another advantage of this software is every part is machined in a similar way once an accurate efficient strategy is developed, regardless of the individual programming the part. 

Our compressed air system is a 2-stage motor energy efficient system that reduces operating costs. 

CNC Milling Capabilities

Okuma MU-500  

-5 axis vertical CNC milling

-X axis travel : 49.21 inches

-Y axis travel : 25.98 inches

-Z axis travel : 21.26 inches

-Probing capability 

Okuma Genos M460-5AX 

-5 axis vertical CNC milling

-X axis travel : 30.00 inches

-Y axis travel : 18.00 inches

-Z axis travel : 18.00 inches

-Probing capability 

Okuma MC-600H

-4 axis horizontal CNC milling

-X axis travel : 40 inches

-Y axis travel : 32 inches

-Z axis travel : 30 inches

-2 pallets

Mori-Seiki SH-400

-4 axis horizontal CNC milling

-X axis travel : 22 inches

-Y axis travel : 20 inches

-Z axis travel : 20 inches

-3 pallets

Mori-Seiki SV-503B

-4 axis vertical CNC milling

-X axis travel : 30 inches

-Y axis travel : 16 inches

-Z axis travel : 18 inches

-Probing capability

Okuma Genos M560 (3)

-4 axis vertical CNC milling 

-X axis travel : 41 inches

-Y axis travel : 22 inches

-Z axis travel : 18 inches

-Probing capability

Okuma MC-4VA

-3 axis vertical CNC milling

-X axis travel : 26 inches

-Y axis travel : 16 inches

-Z axis travel : 18 inches

Okuma MC-3VA

-3 axis vertical CNC milling

-X axis travel : 22 inches

-Y axis travel : 14 inches 

-Z axis travel : 18 inches

Okuma VR40 (2)

-3 axis vertical CNC milling

-X axis travel : 22 inches

-Y axis travel : 16 inches

-Z axis travel : 18 inches

Okuma MX-45AE

-3 axis vertical CNC milling

-X axis travel : 30 inches

-Y axis travel : 18 inches

-Z axis travel : 18 inches

-2 pallets

CNC Turning Capabilities

Okuma LC-30

-Turning only CNC lathe

-Diameter capacity : 20 inches

-Length capacity : 60 inches

-Tolerance capability +/-.0004

Mori-Seiki NL-2000Y

-CNC mill turn

-Turning and milling

-Diameter capacity : 15 inches

-Length capacity : 24 inches

-Tolerance capability +/-.0002

Okuma LU-15

-Turning only CNC lathe

-Diameter capacity : 14 inches

-Length capacity : 24 inches

-Tolerance capability +/-.0002

Mori-Seiki NL-1500Y

-CNC mill turn

-Turning and milling

-Diameter capacity : 15 inches

-length capacity : 24 inches

-Tolerance capability +/-.0002

Star SB-20R type G

-12' bar feeder

-Swiss Turn (turning/milling)

-Extremely precise turning 

-Diameter capacity : 0.787 inches 

-Length capacity : 8.07 inches 

-Tolerance capability +/-.0001

Other Capabilities

Wire EDM

Precision surface and jig grinding

Manual turning and milling for secondary and special operations

Centrifugal barrel deburring machine for precision deburring under 4 inches

Minor assembly, inserts, pins, bearings (contact us for your specific requirements)

Precision microscope deburring 

Materials Machined

Aluminum

All stainless steels annealed and hardened

All tool steels annealed and hardened 

Brass, bronze, copper

Super alloys

Titanium

Tantalum

Okuma Genos M460-VE (qty. 2)

-3 axis vertical CNC milling

-X axis travel : 30.00 inches

-Y axis travel : 18.00 inches

-Z axis travel : 18.00 inches